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Home / Courses / Sheet Metal / Sheet Metal Joinery

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Design Course

Sheet Metal

Fabrication Technology in Product Design
by
Kishore Babu Kamatham
 
Sheet Metal Joinery
 
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Chapter 4

Very few stand-alone sheet metal components are used as a final product by themselves. Usually, a final product appears after joining one or more parts in a sheet metal product assembly. They may be fixed permanently or temporarily. A good amount of detailing goes before the realization of a final product. A flawless mating of two parts begins at a conceptual level. An innocuous hinge may have involved in-depth work with respect to matings and tolerances.

A frequently used product may have a number of parts and joints which must be durable.These may be permanent or non-permanent whose choice depends upon the nature and function of the final product. Two parts may be fixed permanently together either in a rigid way or in a flexible manner. This chapter takes a review of these aspects.

An aircraft wing asembly.
(Image source)
An electronic product assembly.
(Image source)

 

Permanent Joints

A permanent joint is one wherein the joined parts can be separated by only destructive methods.

Types of permanent joints are:
  • Welding
  • Brazing
  • Rivetting
  • Flaring
  • Seaming, Hemming

Welding

Riveting

Flaring

Hemming and Seaming

Non-Permanent Joints

Nuts

Washers

Hole Tolerances and Aesthetics

The Power of Sheet Meal Design

  • Introduction
  • Overview of Sheet Metals
  • Manufacturing Process
  • Sheet Metal Joinery
    • Welding
    • Riveting
    • Flaring
    • Hemming and Seaming
    • Non-Permanent Joints
    • Nuts
    • Washers
    • Hole Tolerances and Aesthetics
    • The Power of Sheet Meal Design
  • Sheet Metal Assembly
  • Sheet Metal Finishes
  • Design Methodology
  • Downloads
  • Contact Details
  • Credits

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